Konya / Karatay
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The Big Bag Dosing & Discharge System is a multi-station automation system designed for industrial production facilities to collect different bulk raw materials on a single line and discharge them automatically, dynamically, and with precise quantities according to predefined production recipes.
As can be seen from the system architecture, it consists of strong modular steel frames positioned linearly side by side, allowing multiple high-capacity big bags to be connected to the system simultaneously and operate in coordination.
Working Principle: Big bags positioned at each station using overhead support rails and secure suspension hooks are connected pneumatically or mechanically to sealed discharge hoppers at the bottom. According to the production recipe selected via the main PLC automation panel, the system precisely controls how much product must be drawn from the raw material source at each station:
Flexible Recipe Management with Multiple Stations: By integrating multiple different materials into the same production line, the system enables fully computer-controlled, flexible mixing recipes while eliminating human error.
Precise Dosing and Weighing Control: Special dosing valves or feeders located beneath each discharge hopper and communicating with load cells continuously measure the flow rate and precisely stop the flow once the target weight is reached.
Integrated Lower Collection Conveyor: Products with different contents discharged from all stations in precise quantities are transferred into a fully enclosed horizontal collection conveyor (auger or chain conveyor) running directly beneath the frame and combined into a single collection line.
Vertical Bucket Elevator Integration: The product group blended according to the recipe and reaching the end of the horizontal conveyor is transported vertically, without loss or damage, to the next processing stage, mixers, or directly to packaging units by means of a vertical bucket elevator integrated at the discharge point.
Dust-Free and Environmentally Friendly Operation: The sealed body structure to which the big bag outlets are connected prevents airborne and dusty materials from escaping into the surrounding environment during discharge, maximizing both operational cleanliness and occupational safety standards.
